IBC ToteMarketEST. 2009
Grades · scrap

Scrap &
recycling.

✿ Quote ticket — routed to a live graderYard details

If you think you have scrap, send photographs anyway. About one in nine units people send us as dead turns out not to be.

Who you are
Letters only
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Where it is going
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US ZIP (63132) or Canadian (M5V 2T6)
What you need
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What you need us to do
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Whole units
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required. Phone and postal code are checked against real US and Canadian formats — a mistyped one is refused rather than silently lost.

Short answer

Scrap is the terminal grade and the smallest one: about 7% of what we take in. A unit only qualifies after a second grader confirms it cannot be washed, rebottled, sold as cage-only or fabricated into something — and roughly one in nine gets pulled back out at that step. Genuinely dead units yield about 118 lb of recovered material and nothing for the landfill.

Scrap is a decision, not a condition

Most reclaim operations treat scrap as the default destination for anything that fails a test. We treat it as a judgement that has to be defended, because the difference between “this cannot be a container” and “this cannot be anything” is where almost all of our reuse rate lives.

A bottle with crazing at the lower corners will not hold 2,400 lb of water. It will hold sixty cubic feet of compost for a decade, or three hundred gallons of standing water in an unpressurised planter, or serve as a mushroom fruiting chamber. None of those uses care about the hoop stress that killed it as a tank.

What genuinely disqualifies a unit

Scrap disqualification reasons
FindingRoute
Through-wall cracking past the shoulderBottle → regrind; cage → cage-only
Destroyed discharge bossBottle → regrind; cage → cage-only
Cured resin or polyurethane contaminationBottle → regrind (cannot be cleaned)
Prohibited prior contentReturned to seller or permitted facility
Cage corroded through the tube wallCage → steel scrap
Frame out of square beyond jig recoveryCage → steel scrap; may still be a planter frame
Pallet base destroyedBase swap — not a scrap reason on its own

The second look, formally

Every unit routed to scrap is reviewed by a second grader against four questions, in order:

  1. Can the bottle hold liquid at atmospheric pressure, even if not under load?
  2. Can the cage be sold as cage-only, or cut down into a frame?
  3. Can the pallet base be recovered for a swap on another unit?
  4. Is there a fabrication build in the catalogue this suits?

Only a “no” to all four sends a unit to the bunker. In 2025 that review diverted roughly 11% of the scrap-routed stream back into upcycled builds and cage-only sales.

Material recovery from a unit that truly is dead

About 38 lb of HDPE from the bottle, 48 lb of galvanised steel from the cage, and either 32 lb of steel or 24 lb of timber from the pallet — roughly 118 lb recovered, with only the valve and gasket, under half a pound, left unplaced. The full process is on the recycling and reprocessing page.

Why this beats a disposal hauler

A disposal hauler charges you $18 to $40 a unit and gives you a weight ticket that says nothing about where the material went. We pay you $6 to $12 a unit and give you a diversion record you can quote in a sustainability report. The swing is $24 to $52 a container, plus a document.

Scrap grade terms

Scrap grade commercial terms
ItemValue
We pay, per unit$6 – $12
Disposal hauler, per unit$18 – $40 charged to you
Net swing$24 – $52
Cage-only resale$35 – $60
Minimum for paid pickup≈30 units
Share of our intake≈7%
Pulled back by second look≈11% of that
Landfilled0%, since 2014

We cannot take

  • Listed hazardous waste
  • Unrinsed pesticide or herbicide containers
  • Radioactive, infectious or explosive residues
  • Units with more than a trace heel of product
  • Unidentifiable prior contents in bulk quantity

If your material needs a licensed TSDF we will say so and point you to one rather than quietly accepting it.

Scrap questions

What actually makes a tote scrap?

A failure that cannot be repaired and cannot be worked around. In practice: a bottle with through-wall cracking or stress crazing that has propagated past the shoulder; a destroyed discharge boss; contamination with a cured resin or polyurethane; or a prior content we are not permitted to handle. A bent cage is not scrap — it is a rebottling candidate or steel. A stained bottle is not scrap — it is technical grade.

What is the second look?

Before anything enters the regrind bunker, a second grader asks one question: can this be a product rather than a material? A bottle that will not hold 2,400 lb of water will hold sixty cubic feet of compost indefinitely. A cage that is out of square for rebottling is still good tube for a stand. Roughly one in nine units gets pulled back out at this step and routed to fabrication.

Do you pay for scrap-grade totes?

Yes — $6 to $12 per unit, which is the steel and the regrind value less handling. It is not much, but it is considerably better than paying a disposal hauler $18 to $40 to take the same thing away. Above about thirty units it starts to be real money.

Is cage-only the same as scrap?

No. Cage-only is a product: a sellable galvanised frame from a unit whose bottle failed, priced at $35 to $60. Scrap is material: baled steel and HDPE flake. We would much rather sell you a cage than bale it, which is why cage-only is a published line in our inventory.

Disqualification

What genuinely ends a container

Disqualification findings and their routes
FindingBottle routeCage routeCould it still be something?
Through-wall cracking past the shoulderRegrindCage-only saleYes — planter, crib, trellis
Destroyed or split discharge bossRegrindCage-only saleYes — top-cut brewer if the wall is sound
Cured resin or polyurethane contaminationRegrindCage-only saleRarely — the residue is bonded to the wall
Severe crazing, all four corners, propagatingFabrication or regrindCage-only or rebottleYes — atmospheric vessels, compost, planters
Permanent freeze deformation, bottle onlyRebottle candidateRetainedYes — rebottled unit
Permanent freeze deformation, cage sprung tooRegrindSteel scrapPlanter frame if roughly square
Cage corroded through the tube wallDepends on bottleSteel scrapNo for the cage
Frame racked beyond jig recoveryDepends on bottleSteel scrapPlanter frame, geometry permitting
Pallet base destroyed——Not a scrap reason — base swap, $28
Prohibited prior contentReturned to seller or permitted facilitySameNo

A bent cage is not scrap — it is a rebottling candidate or steel. A stained bottle is not scrap — it is technical grade. A destroyed pallet base is not scrap at all; it is a twenty-minute swap. Scrap is a narrower category than most people assume.

The second look

The formal rule, and what it recovers

Every unit routed to scrap is reviewed by a second grader who did not make the first call, against four questions in descending order of how much embodied work the answer preserves:

  1. Can the bottle hold liquid at atmospheric pressure, even if it would not hold it under load?
  2. Can the cage be sold as cage-only, or cut down into a frame?
  3. Can the pallet base be recovered for a swap onto another unit?
  4. Is there a build in the fabrication catalogue this unit suits?

A yes to any one and the unit comes back out. All four have to be no.

Why a second person

Because scrap is one mark on a tag and fabrication is a conversation. At four o'clock on a Friday with eleven units left on the pad, those are not equivalent options, and no amount of caring about the environment makes them equivalent. The second grader has no sunk time in the unit and no desire for it to be over.

Second-look recoveries, two-year average
DestinationShare of recoveriesTypical unit
Fabrication build≈49%Crazed bottle, sound cage
Cage-only sale≈32%Dead bottle, square cage
Pallet base recovery≈11%Dead bottle, racked cage, good base
Second wash attempt≈8%Residue the first cycle did not clear

The rule recovers about 11% of the scrap-routed stream, which is roughly two percentage points of total intake. It cost us one line on a form, after $340,000 of capital over five years had failed to move the number past 88%.

The physical insight

Crazing is a stress failure, and most second lives have no stress

This is the single fact the whole fabrication shop runs on.

A bottle that will not hold 2,400 lb of water under a 40-inch hydrostatic head will quite happily hold sixty cubic feet of compost for a decade, or three hundred gallons of standing water in an unpressurised open-top vessel. Environmental stress cracking propagates under hoop stress, and there is no hoop stress at zero head.

Builds ranked by how marginal a unit they accept
BuildBottle requirementCage requirement
Cage planter, raised bedNone at allRoughly square, sound base
Firewood crib, trellis frameNoneGeometry can be poor
Compost tea brewerHolds at atmospheric pressure; crazing fineIntact for forklift handling
Wash stationHolds a low head; light crazing onlySquare
Rain catchment bankSound at a 40 in head; crazing excludedSquare
Aquaponics stackDocumented food grade — never a recovered unitSquare
Commercial

What scrap grade is worth, and against what

Scrap grade commercial terms
ItemFigure
We pay, per unit$6 – $12
Disposal hauler charges you, per unit$18 – $40
Net swing per container$24 – $52
Cage-only resale value$35 – $60
Material recovered per unit≈118 lb
Minimum for a paid pickup≈30 units
Under 30 units on a corridorNet-zero collection
Share of our intake≈7%
Pulled back by the second look≈11% of that
Landfilled0%, since 2014

What we cannot take

  • Listed hazardous waste.
  • Unrinsed pesticide or herbicide containers — route these through your state agricultural container programme.
  • Radioactive, infectious or explosive residues.
  • Units holding more than a trace heel of product.
  • Unidentifiable prior contents in bulk quantity.

If your material needs a licensed treatment, storage and disposal facility we will say so and point you at one rather than quietly accepting it. An honestly declared unpleasant chemical is a scrap-grade unit, which we buy every day; a mis-declared one is a load we return at your expense.

Detailed questions

What actually makes a tote scrap?

A failure that cannot be repaired and cannot be worked around: through-wall cracking past the shoulder, a destroyed discharge boss, contamination with a cured resin or polyurethane, corrosion through the cage tube wall, or a prior content we are not permitted to handle. A bent cage is not scrap and a stained bottle is not scrap.

Do you pay for scrap-grade totes?

Yes, $6 to $12 per unit — the steel and the regrind value less handling. It is not much, and it is considerably better than paying a disposal hauler $18 to $40 to take the same thing away. Above about thirty units it starts to be real money.

Is cage-only the same as scrap?

No. Cage-only is a product — a sellable galvanised frame from a unit whose bottle failed, priced at $35 to $60. Scrap is material: baled steel and HDPE flake. We would much rather sell you a cage than bale it, which is why cage-only is a published line in our inventory.

Can you take totes that still have residue?

A trace heel, yes. A measurable volume of product, no — that makes it a waste shipment rather than a container shipment, needing a permitted facility and a manifest we do not hold. Drain them, close the valve, and tell us what was in them.

Do you issue a certificate of destruction?

Yes, on request. It records the serial numbers, the date, the disassembly and the material destinations. This is a routine request from pharmaceutical and consumer-brand customers who need to document that branded or regulated containers were genuinely destroyed rather than resold.

How do I know you are not just landfilling it anyway?

Because landfill costs money and leaves a paper trail. A disposal invoice, a weight ticket, a hauler contract — our accounts payable contain none since 2014. Ask and we will show you the vendor ledger, which is a materially easier thing for an auditor to confirm than any positive claim about where material went.

What is the one material you cannot place?

Valve and gasket assemblies. Under half a pound per unit, mixed polypropylene, EPDM and sometimes a metal insert, uneconomic to separate at our volume and refused by every reprocessor we have approached. We stockpile about four tons rather than bury them. It is the one part of our reporting that is a problem rather than an achievement.

Why is a low recycling rate a good thing?

Because recycling destroys the object's form and keeps only the material. Reconditioning a tote avoids roughly 71 lb of CO₂e against new; shredding and remoulding the same tote avoids about 23 lb. A company recycling 100% of its intake has destroyed everything that passed through it. The number worth managing is the reuse-to-recycle split, not the diversion rate.

Next step

Send photographs before you scrap them

One in nine is not actually dead, and finding that out costs you nothing.