IBC ToteMarketEST. 2009
Grades · 04

The grade
standard.

✿ Quote ticket — routed to a live graderYard details

If you are not sure which grade your job needs, leave the grade field blank and describe the product in the message — we will specify it for you.

Who you are
Letters only
Letters only
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US or Canada, 10 digits — e.g. (314) 884-0192
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Where it is going
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Two-letter code, e.g. MO or ON
US ZIP (63132) or Canadian (M5V 2T6)
What you need
Pick one or describe it
What you need us to do
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Whole units
Optional, but the more detail the tighter the quote

required. Phone and postal code are checked against real US and Canadian formats — a mistyped one is refused rather than silently lost.

Inside a warehouse, IBC totes stacked two and three high on pallets with shrink-wrapped units behind
Indoor staging. Empties stack four high with the cages interlocked; filled units never go above two.
Short answer

Four sellable tiers and one terminal one: food grade, Grade A industrial, technical grade, rebottled, and scrap. Every unit is graded by hand against a 27-point inspection after the work is done, never before. Grades describe condition and provenance — not fitness for a purpose you have not told us about.

The two axes that decide everything

A grade is the intersection of provenance (what the bottle has held, and whether we can prove it) and condition (whether it still works and how it looks). Those two are independent, and conflating them is the root of most bad purchases in this trade.

A pristine-looking tote with no data plate is not food grade and never will be — that is a provenance failure, and no amount of washing touches it. A stained, scuffed, ugly tote that held nothing but corn syrup and passes an air test is food grade. People find this counterintuitive right up to the point where it saves them money.

The tiers, in one table

IBC grade comparison
GradeProvenanceTestedCosmetic275 gal band
Food gradeEdible only, documentedAir hold + wash certStaining accepted$225 – $340
Grade AKnown, non-aggressiveAir holdClean, square cage$155 – $225
TechnicalKnown or unlabelledVisual + hand checkStains, scuffs, fade$95 – $145
RebottledNew bottle, no historyAir holdRecoated cage$340 – $430
ScrapIrrelevantFailedAny$0 – $35

What a grade is not

  • Not a warranty of fitness. If you do not tell us the product, we cannot certify it for the product. Disclose unusual chemistry, pressure or temperature.
  • Not an NSF listing. No reconditioned container carries one.
  • Not a UN rating. That certifies a tested bottle-and-cage assembly within a validity window, and it is a separate question from grade.
  • Not cosmetic. Within a tier, appearance varies and is not a defect. Our terms of sale say so plainly.

The 27 points

  1. Bottle clarity and opacity
  2. Stress crazing, four lower corners
  3. Shoulder deformation
  4. UV chalking
  5. Wall gouges and impact marks
  6. Discharge boss face condition
  7. Valve seat seal
  8. Valve body and handle
  9. Gasket presence and condition
  10. Cap thread and seat
  11. Cap vent function
  12. Cage weld integrity, 8 points
  13. Cage diagonals for square
  14. Lower horizontal straightness
  15. Coating loss and corrosion
  16. Base frame flatness
  17. Pallet deck integrity
  18. Fork pocket condition
  19. Data plate legibility
  20. Prior contents transcription
  21. Date code
  22. UN marking, if present
  23. Interior odour check
  24. Interior residue check
  25. Air-hold test, 3 psi
  26. Post-wash pH, if washed
  27. Final photograph set
Interactive · grade decoder

Tell it what you are doing

Prior contents plus intended use returns the minimum acceptable grade — including the combinations we refuse to sell.

Decoder
Minimum grade — Food Grade

Food-grade reuse is on the table.

An edible prior content plus a documented wash is the only path we will sell into potable or edible service. You get the prior-contents record, the wash ticket and photographs of the data plate with the unit.

Read the Food Grade spec

Grading questions

Why publish a grading standard at all?

Because 'good condition' is not a specification, and most of this industry trades on adjectives. If we tell you a tote is Grade A, you should be able to read exactly what that claim commits us to — air-hold tested, square cage, sealing valve, legible data plate — and hold us to it. A published standard is also the only way a five-day inspection window means anything.

Can a tote move between grades?

Upward only through work, and downward through discovery. A technical-grade unit that passes an air test after a wash becomes Grade A. A unit we believed was food grade but whose data plate turns out to be illegible drops to technical immediately and permanently. Grades are assigned after the work, never before.

What is the 27-point inspection?

The hand check every unit gets on the grading pad: bottle clarity, stress crazing at all four lower corners, shoulder deformation, UV chalking, weld integrity at eight cage points, cage diagonals for square, base-frame flatness, valve seat and boss condition, cap thread, gasket seat, pallet integrity, and data plate legibility. It takes about four minutes per unit and it is the entire basis of the grade.

Is 'Grade B' a thing?

Other sellers use it; we do not. It usually means 'technical grade but we would like technical-grade money for it'. We publish four tiers plus scrap, each with a testable definition, because a tier you cannot test is marketing.

The 27 points

The complete inspection, with what each finding means

Every claim in our grade definitions traces to one of these checks. They take about four minutes a unit.

The 27-point grading inspection
#PointMethodFailure consequence
1Bottle clarity and opacityLook through the wall against daylightCosmetic unless accompanied by chalking
2Stress crazing, four lower cornersTorch at 20° raking across the radiusGrade A excluded; predicts a weep within a year
3Shoulder deformationSight along the top shoulderOverfilled and frozen, or heated under load. Permanent
4UV chalkingThumb across the sun-facing sideEmbrittled. Fine for a planter, poor for a moved tank
5Wall gouges and impact marksHand over reachable facesOver ~20% of wall depth excludes pressure service
6Discharge boss sealing faceValve removed, torch across the faceScoring is unrepairable — permanent weep
7Boss thread conditionThread the valve by handStripped plastic is terminal for pressure service
8Valve seats and holdsClose, pour a gallon, watch two minutesGate weep = $8 valve; boss weep = dead bottle
9Valve body and handleOperate fully twiceStiff travel is usually grit; cheap to replace
10Gasket present and soundVisual at the thread baseMissing is normal; $3 to fix
11Cap thread and seatThread fully, check it seats flatDamaged bottle neck thread is not repairable
12Cap vent functionCheck presence and clearanceNon-vented on a gassing product bulges the bottle
13Fill opening rimFinger round the inside rimChips propagate; excludes pressure service
14Cage weld integrity, 8 pointsFour base corners, four mid-height junctionsBroken base weld excludes stacking and rebottling
15Cage diagonals for squareCorner to corner across the top frameOut of square chafes a new bottle
16Lower horizontals straightSight along the bottom railsMost common forklift damage; jig-repairable or scrap
17Coating loss and corrosionCheck breaches, especially base undersidePerforation through the tube wall is terminal
18Base frame flatSet on level concrete, try to rock itRocking excludes stacking and loading full
19Pallet deck integrityLook for cracking under bottle cornersWill fail under load; base swap $28
20Fork pocket conditionAll four; confirm two-way or four-wayDamaged pockets are a handling hazard
21Cage-to-bottle fitPush the bottle sidewaysExcess movement means chafe-through in a season
22Data plate legibilityFind and read it on the cage frameIllegible = technical grade, permanently
23Prior contents transcriptionLogged against the serial at intakeNo record = no food-grade path, ever
24Date codeFrom the UN markingWeak signal; predicts UV exposure only
25Interior odourOpen the cap and smellSolvent or fuel odour excludes food use permanently
26Interior residueTorch through the 6 in openingA measurable heel makes it a waste shipment
27Air-hold test, 3 psi timedOn the rig, after wash and new gasketRequired for Grade A and above
The two axes

Provenance and condition are independent

Conflating them is the root of most bad purchases in this trade.

Four units, graded
UnitAppearanceData platePrior contentAir testGradePrice
ASpotless, clear bottlePainted overUnknownPassesTechnical$95 – $145
BHeavy dye stainingLegibleJuice concentratePassesFood grade$225 – $340
CSpotless, clear bottleLegibleIndustrial detergentPassesGrade A$155 – $225
DScuffed cage, fadedLegibleCorn syrupPassesFood grade$225 – $340
EGood, slight crazingLegibleCorn syrupPassesTechnical, disclosed$95 – $145
FSpotlessLegibleCorn syrupFailsRebottle candidate—

Unit A causes the most arguments: the prettiest tote in the row and the cheapest, because of a strip of metal somebody painted over four years ago. Unit B is the one buyers undervalue — pink forever, holds juice perfectly, with paperwork. Unit E is the interesting case: perfect provenance, sound today, and it will weep inside a year under load, so it goes to the cheap tier with the crazing disclosed.

Where the price lever is

Cosmetic condition within a grade carries a real price spread and no functional difference. A heavily stained food-grade unit sits at $225 while a clear one sits at $340. If nobody looks at the tank, ask for the ugly ones. It is the single most reliable saving available on this site and almost nobody asks.

Movement

How a unit changes grade

Upward only through work, and downward through discovery. Grades are assigned after the work, never before.

Grade transitions
FromToWhat causes it
TechnicalGrade APasses an air test after a wash; base swap; cage jigged
Grade AFood gradeDocumented edible prior content plus a logged caustic cycle
Food gradeTechnicalDiscovery that the plate is illegible or the history wrong — immediate and permanent
Grade ATechnicalFails an air test; crazing found; boss face scored
AnyRebottle candidateBottle compromised, cage sound
AnyCage onlyBottle dead, cage square
AnyFabricationBottle holds at atmospheric pressure but not under load
AnyScrapSecond grader answers no to all four salvage questions
RebottledGrade AAfter one fill of a non-edible product — the ceiling comes down permanently

Why there is no Grade B

Other sellers use it. It usually means "technical grade but we would like Grade A money for it." We publish four tiers plus scrap, each with a testable definition, because a tier you cannot test is marketing.

Who assigns the grade

One of four trained graders, by hand, on the pad, after about four months of paired training. Graders report to operations and carry no commercial target, deliberately. The commercial side can ask what is available and cannot ask for a grade to be reconsidered.

That separation costs us orders — if a customer needs twelve food-grade units and we have eight, the answer is eight plus a lead time. It is also why fleet customers stay for years and why our five-day inspection window almost never gets used.

Detailed questions

Can I grade a tote myself using your standard?

Yes, and we publish it for exactly that reason. Print the 27 points, bring a torch, a tape measure and a gallon of water, and you can check what arrived against what you ordered in about five minutes a unit. You have five business days under our terms; use them.

What if I disagree with a grade on a delivered unit?

Send photographs and the serial detail within five business days. Properly rejected units are replaced or credited at our option including return freight. In practice this almost never happens, which we attribute to the grader separation rather than to luck.

Do you ever upgrade a unit after a customer asks?

We will run an air test on a technical-grade unit for $12 and relabel it if it passes — and most do, because the usual reason a unit is technical is an illegible plate rather than any doubt about the bottle. What we will not do is reclassify provenance, because provenance is a document rather than an opinion.

Why does an illegible data plate matter so much?

Because provenance is not an inference. A tote with no plate could have held anything, and 'it smells like syrup' is a hunch with a confident voice rather than a food-safety control. It is the single largest reason units land in our cheapest tier.

Is there a grade for units that held something unusual?

The grade follows the rules regardless of how unusual the content was — eligible edible contents route to food grade, everything else to Grade A or below. What we add is disclosure: if a unit held something that might ghost or discolour, it says so in writing on the quote. An unusual history is not a disqualification, it is a disclosure.

How do you handle a unit where the plate and the paperwork disagree?

The plate wins, and the unit drops to the lower grade. A shipper's manifest can be wrong or can describe the last of several fills; the plate is attached to the object. Where both are ambiguous, the unit is technical grade.

Do grades mean the same thing at other suppliers?

No, and that is the problem this standard exists to solve. 'Grade A', 'food grade' and 'reconditioned' are not defined terms in this industry. Ask any supplier what their grade claim commits them to and whether they will give you a written inspection window — the answer tells you everything.

Which grade do most customers actually need?

Grade A, and about a third of enquiries are specified wrong — roughly two in three of those overspecified. We tell customers when a cheaper grade will do, which loses us margin on a meaningful share of enquiries and is the single most common reason people come back.

Next step

Describe the product, not the grade

One sentence about what goes in the tote and we will specify the tier — usually a cheaper one than people expect.